Laser Welding - Processing Heads

YW52 with Laser Beam Shaping Solution

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Improve your quality and efficiency of laser welds in e-mobility

High-quality laser welding of copper and aluminum is essential for e-mobility applications. Despite the challenges posed by these reflective and thermally conductive materials, achieving precise welding results is crucial for optimal conductivity and stable circuits.

In collaboration with Cailabs, we offer an innovative beam shaping solution that enhances laser interaction with these materials. The use of beam shaping technology splits the laser power into a point and a ring, ensuring that the laser power is distributed evenly. Due to lower thermal load, seams are more homogeneous and the number of spatters is also demonstrably reduced.

Advantages

  • Creating a central spot with a surrounding ring
    The central spot with surrounding ring result in more homogeneous seams and fewer spatter in laser welding of copper and aluminum
  • Fully integrated optical components
    With its fully integrated optical components, the flexible laser beam solution is easy to implement and maintenance-free. 
  • Flexible module for camera integration
    the flexible module allows the integration of a camera for teaching and tracking processes

Technical data

  • Energy ratio: first set of optics configuration: 80 %(dot) / 20 % (ring) - second set of optics configuration: 70 %(dot) / 30 % (ring)
  • Dot diameter: 125 µm
  • Ring diameter: 500 µm
  • Ring thickness: 125 µm
  • Laser max power: 8 kW

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Our service for your productivity

[Translate to Englisch:] Wartung
Maintenance Laser Technology

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[Translate to Englisch:] Inbetriebnahme
Commissioning Laser Technology

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[Translate to Englisch:] Reparatur
Repair Laser Technology

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[Translate to Englisch:] Ersatzteile
Spare Parts Laser Technology

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[Translate to Englisch:] Service Hotline
Hotline Laser Technology

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Training
Training Laser Technology

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